Chemical Industry Modulating Electric Actuator IP67

Chemical Industry Modulating Electric Actuator IP67
Details:
Quarter-turn electric actuator can be used to control various valves with a regulating angle of 0-90° and the torque range is: 60-3000Nm. It can used for control all of quarter-turn valve like: flue cut-off gate, boiler’s primary and secondary wind, boiler’s side wind, air pre-heater inlet and outlet damper regulator, butterfly valve, ball valve, louver valve, damper, plug valve, flapper valve, etc.

Spec.:
•Model: Quarter Turn Electric Actuator
•Duty & modulating rating: On-off/inching/positioning/modulating
•Ambient Temperature: -20 to 70℃
•Protection grade: IP67
•Torque range: 60Nm to 3000Nm
•Self-locking at all speed
•Voltage: 380VAC or 220VAC. Special voltage could be customized
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Description
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ELECTRIC ACTUATOR

Part Turn Electric Actuator

 

Quarter-turn electric actuator can be used to control various valves with a regulating angle of 0-90° and the torque range is: 60-3000Nm. It can used for control all of quarter-turn valve like: flue cut-off gate, boiler's primary and secondary wind, boiler's side wind, air pre-heater inlet and outlet damper regulator, butterfly valve, ball valve, louver valve, damper, plug valve, flapper valve, etc.

 

ADVANTAGES

Product- Advantages

PRODUCT FEATURES

•Compact structure, large output torque

•Self-locking gear train can maintain the valve position when the actuator is de-energized

•Very good vibration resistance •Very simple setup - no specific tools required

•Adjustable mechanical stroke limiter to prevent overtravel •Detachable drive sleeve for easy processing

•All actuators are equipped with emergency handwheel and mechanical position indicator as standard

 

CONTROL METHOD

Control Methods

SWITCH control

The customer provides the control logic to process all the data from the actuator. The reversing starter is located in the user's control cabinet.

 

Integrated control

The INTEGRAL+ control system is fully configurable and can implement all actuator control functions, including status reporting, fault handling, system protection and command processing.

POSIGAM+ control is based on the same electronic platform as INTEGRAL+, with positioner functionality added. The linear signal is used to control the actuator (position point) and the actual position of the control valve (feedback).

 

INTELLI+® control

INTELLI+® can be set up without opening the cover.

INTELLI+® is equipped with an LCD display and related tools for preventive maintenance.

 

ELECTRICAL AND CONTROL

Control methods

Local control: button operation, infrared setter operation

DCS

Remote switching control: Passive dry contact, DC24V

Remote analog control: DC4-20mA

ESD control

Intermittent operation control

Two-wire control

FCS (Fieldbus Control System)

 

Communication Protocol

Bus Control Function

Bus control function:

The communication module adopts an independent structure combined on the main board to meet the needs of different communication media and different communication protocol systems. Currently supported communication protocols include Modbus RTU, PROFIBUS-DP V0/DP V1, HART, FF, DeviceNe (optional).

 

Infrared remote control function:

The actuator uses advanced infrared remote control technology, which enables human-machine dialogue through a sealed dialogue window without opening the actuator cover. Even in hazardous situations, the intrinsically safe remote control can safely perform parameter setting and remote operation of the actuator.

 

Profibus

- Fieldbus is the most reliable and commonly used communication protocol for industrial sites that

handle discrete data. This product has been certified by Profibus International.

- Supports Profibus DP V0, Profibus DP V1 and Profibus REDCOM redundancy

Modbus

- This product faithfully follows the Modbus communication protocol, which is the most common

and easiest communication protocol to apply to industrial sites. Compared with other

communication protocols, this product can be applied to the site more cheaply and quickly.

- Currently, Modbus-RTU products are provided, and customers can choose other options such as

Modbus-ASCII and Modbus-TCP.

F/F

- Communication protocol used in process control fields such as oil and gas; this product has been

certified by the Fieldbus Foundation.

Hart

- The HART (Highway Address Remote Transducer) communication protocol performs control by

adding digital data to the 4-20mA transmission signal.

- This product is registered with HCF (HART Communication Foundation)

 

 

PRECISE TORQUE MEASUREMENT AND PROTECTION

Professionally designed torque measurement system to ensure actuator overload protection and real-time monitoring of valve torque changes:

(Standard configuration) Mechanical torque measurement: The traditional mechanical torque trigger mechanism has the advantages of maturity, stability and reliability. We have optimized and upgraded it based on the original torque, making the torque device more sensitive and its service life greatly improved.

(Optional) Electronic torque measurement: By detecting the real-time current, voltage and magnetic flux of the motor, and working with the microcontroller for comprehensive calculations, the accurate output torque is obtained and continuous measurement is achieved; this system does not need to consider mechanical wear, which improves the reliability of the system.

 

MOTOR MEASUREMENT AND PROTECTION

Overheating: When the motor temperature exceeds the set overheat protection value, the motor is prohibited from running, and the motor overheat alarm message is displayed. Overload and short circuit: The circuit is designed with ADI's precision voltage conversion chip to meet the precise measurement of a wide range of current changes; the overload anti-delay characteristics and short-circuit protection meet relevant standards.

 

Instantaneous reverse protection: Using instantaneous reverse delay control technology, when the actuator receives a reverse operation signal during operation, the control system will shut down first, and then perform the reverse action after a delay to prevent damage to the mechanical transmission parts.

 

Electronic brake: The modulating electric actuator ensures that the valve stops at the set valve position through dead zone setting and electronic brake.

 

PRODUCT SPARE PARTS

Product Spare Parts

FIELD APPLICATIONS

Product field applications

 

STANDARD SPECIFICATIONS

Torque

Multi-turn: 30-700Nm

Shell material

Die-cast aluminum

Control method

On-off type/Positioning type/Modulating type

Protection grade

Standard IP67

Coating system

Cationic epoxy coating/Optional protection against highly corrosive conditions

The tightening screws are all stainless steel screws

Ambient temperature

Standard: -20~+70℃ High temp.: 0~+90℃ Low temp.: -40~+70℃

Motor

Squirrel cage motor, insulation class F, built-in thermal protection

Duty rating

 

S4-30%: On-off type, max number of starts per hour is 360 times

S4-30%: Positioning type, max number of starts per hour is 360 times

S4-50%: Modulating type, max number of starts per hour is 1200 times

Gear design

Self-locking at all speeds

Output flange

Multi-turn: ISO5210 standard

Output shaft

 

The drive shaft bushing can be removed and processed as needed.

It can be installed vertically or horizontally.

Anti-vibration performance

1g 9.8m/s² 10-500Hz

Lubrication

Actuator lubrication for life

Manual operation

Manual and electric operation can be switched freely

Power supply

1Phase, 3Phase, 50/60Hz, up to 480V

Wiring

Internal and external ground terminals

Cable entry

NPT 4x3/4", NPT1", NPT 1-1/2" optional

Signal relay

4 relays: selectable from 23 options

Contact configuration: Normally open or normally vlosed

Min current: 10mA at 5V

Max current: 5A at 250V AC or 5A at 30VDC (inductive load)

Optional accessories 3 relays

Fault relay

SPDT monostable relay, in default position when not powered

Min current: 10mA at 5V

Max current: 5A at 250V AC or 5A at 30V DC (inductive load)

Analog control

Input (setting) and output (feedback) signals are completely isolated

Signal settings:

• Input signal: 4-20 mA - Output signal: 4-20mA

• Input signal: 0-20 mA - Output signal: 0-20mA

• Input signal: 0-10 V - Output signal: 0-20mA (0~10V with external resistor)

Analog input:

• Current: Impedance 160 Ohms

• Voltage: Impedance 11 KOhms

Analog output:

• Current: Maximum acceptable load is 750 Ohms when powered by 24VDC

• Voltage: Minimum acceptable load is 50 KOhms (shunt resistor 500 Ohms)

Travel limit switch

4 SPDT limit switches

Switch capacity: Max 250VAC-16A/48VDC-2.5A (resistive load)

Torque limit switch

The torque limit switch is a non-self-holding switch.

A pair of SPDT switches is standard.

Switching capacity: max 250VAC-16A/48VDC-2.5A (resistive load)

Remote position signal

1000Ω potentiometer, 0.3W, limit moving contact current 1mA

Position transmitter: 4-20mA

 

 

TECHNICAL PARAMETERS

OA AS quarter-turn electric actuator 3P-380V 50Hz

Max

torque

Nm

Operating

torque

Nm

Model

Time

S

Connection

flange

ISO

S4-50%

Power

KW

Speed

rpm

Rated current

A

Starting

Current

A

60

60

OA6

6

F05/F07

0.03

1500

0.3

1.60

60

60

3

F05/F07

0.04

3000

0.3

1.60

100

60

OA8

6

F05/F07

0.10

1500

0.6

5.00

80

60

3

F05/F07

0.14

3000

0.7

5.00

80

60

OAP

30/60

F05/F07

0.03

1500

0.3

5.00

150

80

OA15

25

F07

0.03

1500

0.3

5.00

250

140

ASP

30/60

F07/F10

0.03

1500

0.3

5.00

500

250

AS50

30

F07/F10

0.06

1500

0.3

5.00

500

250

60

F07/F10

0.06

750

0.6

14.0

1000

500

AS100

30/45

F12/F14

0.10

1500

0.6

21.0

1000

500

80

F12/F14

0.03

1500

0.3

52.0

1000

600

BS100

30

F12/F14

0.10

1500

0.6

8.5

1000

600

60

F12/F14

0.06

1500

0.3

27.0

2500

1250

AS200

70

F14/F16

0.10

1500

0.6

37.0

4000

2000

AS400

125

F16

0.10

1500

0.6

52.0

 

 

OA AS quarter-turn electric actuator 1P-220V 50Hz

Max

torque

Nm

Operating

torque

Nm

Model

Time

S

Connection

flange

ISO

S4-50%

Power

KW

Speed

rpm

Rated current

A

Starting

Current

A

60

60

OA6

6

F05/F07

0.03

1500

0.6

0.9

100

60

OA8

6

F05/F07

0.06

1500

1.2

1.7

80

60

OAP

30/60

F05/F07

0.03

1500

0.6

0.9

150

80

OA15

25

F07

0.03

3000

0.6

0.9

250

140

ASP

30/60

F07/F10

0.03

1500

0.6

0.9

500

250

AS50

30

F07/F10

0.06

1500

1.2

1.7

500

250

60

F07/F10

0.08

750

1.5

2.4

1000

500

AS100

45

F12/F14

0.15

1500

2.0

3.0

1000

500

80

F12/F14

0.06

1500

1.2

1.7

1000

600

BS100

30

F12/F14

0.15

1500

2.0

3.0

1000

600

60

F12/F14

0.06

1500

1.2

1.7

2000

1200

AS200

70

F14/F16

0.15

1500

2.0

3.0

3000

1200

AS400

125

F16

0.15

1500

2.0

3.0

 

 

OUR FACTORY

Our Factory

 

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