IP68 Wireless Remote Control Multi-turn Electric Actuator

IP68 Wireless Remote Control Multi-turn Electric Actuator
Details:
Manufacturing
FRYQ robust multi-turn actuators for applications requiring control and indication flexibility. Enhanced performance, build quality and overall value with access to real-time diagnostics. Double-sealed enclosure to IP68 7m for 72 hours. Explosion-proof to international standards. Certified for safety applications (SIL2). Non-intrusive local controls and handheld setting tool. Network compatibility. Available in Profibus, Modbus, Hart, FF and Device Net.

Spec.:
•Model: Multi Turn Electric Actuator FRYQ
•Material: Aluminum alloy
•Ambient Temperature: -30 to 70℃
•Protection grade: IP68
•Torque range: 54Nm to 3000Nm
•Speed: 18 to 96rpm
•Voltage: 380VAC or 220VAC. Special voltage could be customized
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Description
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ELECTRIC ACTUATOR

Multi Turn Electric Actuator FRYQ

 

 

PRODUCT FEATURES

1. Continuously track valve position at all times, regardless of power supply.

2. Maintain normal operation and accessibility of graphical interface, remote indication and data logger after power loss.

3. Oil bath lubrication provides long life and the ability to be installed in any direction.

4. Waterproof protection that does not rely on terminal cover and interface seals - double seal structure, protection grade reaches IP68.

5. Independent torque and valve position sensors are used to greatly enhance safety performance.

6. The selection of remote manual control station can realize remote operation configuration and commissioning, with a maximum distance of up to 100 meters.

7. Safe, motor-independent handwheel device, which can be used at any time.

8. It provides detailed trend analysis and diagnostic data for asset management.

9. Upgrade configuration and change control and indication options on site through Bluetooth setter.

10. The screen can display real-time valve and actuator performance status information.

11. Quick and safe commissioning and configuration without power supply through non-invasive intrinsically safe Bluetooth setter.

12. Removable thrust base for easy installation and maintenance.

13. Explosion-proof options meet various international standards.

 

PRODUCT STRUCTURE

Product structure

Product structure

 

 

1.Handwheel

The sturdy handwheel provides reliable emergency manual operation in the event of power failure.

 

2. Shell

The high-quality aluminum alloy shell is compact and lightweight. It is coated with a layer of protective material to adapt to extremely harsh environments, and other types of layers are available as needed.

 

3. Motor

The low inertia and high torque motor allows the motor to quickly reach peak torque after starting, and there is almost no over-limit movement when it is off-excitation. There is a precise temperature switch embedded in the motor coil, which is not affected by the surrounding ambient temperature and keeps the motor in optimal thermal capacity. At the same time, the motor shaft and worm are independent of each other for quick replacement.

 

4. Worm gear

The worm gear transmission chain is simple, with exquisite structure and constant transmission efficiency. It has a mechanical self-locking function and does not require brakes. The transmission part is filled with long-lasting lubricating oil and can operate for a long time without maintenance.

 

5. Double-sealed design

The double-sealed design provides a sunflower terminal box that is separated from the control room and sealed. Even if the connection box cover is opened on site, it can ensure the isolation of the inside of the actuator from the outside world, so that moisture, dust, and hazardous gases cannot enter the actuator interior in the slightest, and the internal components are fully protected.

 

6. Manual/electric switch handle

The manual/electric switch handle can be operated safely at any time. While pressing the handle with appropriate force, slowly turn the handwheel to allow the internal clutch to engage the gear. The clutch will automatically disengage when the motor is energized and in the electrically locked state.

 

7. Output torque measurement system

A professionally designed useful power measurement system is used as the output torque measurement system. This system is developed from familiar electric energy measurement technology and can obtain accurate and repeatable torque measurement values that are independent of changes in frequency, voltage and temperature.

 

8. Control panel

The control panel LCD can provide instantaneous, up-to-date status and valve position, with Chinese and English languages available, using an intuitive menu structure to provide calibration and diagnostic information, including torque curves, operation and fault records, motor status, local information and hardware data, etc.

 

9. Button

The local control "Open"/"Close" buttons and the padlocked "Local"/"Stop"/"Remote" mode buttons all use isolated magnetic transmission Hall effect devices, with no through-shafts and good sealing performance, while eliminating the trouble that can be caused by faulty and fragile reed switches.

 

A Province Province Irrigation District Pipe Network Intelligent Measurement and Control Overall Control Program

 wireless communication function

 

Integrated Wireless Intelligent Irrigation Valve Function Description

1.The solar panel is directly installed on the intelligent electric installatioino need to install separately

2,Integrated wireless intelligent denso has built-in LORA wireless communication function

3,Integrated wireless intelligent electric device is DC24 160W brushlessmotor

4,The pressure and flow rate of each Gedankou intelligent control pipelindirectly enter into the integrated wireless intelligent denso module on thepipeline through the sensor signal, forming a closed-loop control of balancepipeline pressure and flow rate.

5,The irrigation valve opening degree can be set locally or on the regionaintegrated intelligent gateway in multiple sections. and can realize the softstart action function ofopening and closing the valve

6,With remote. local, cell phone APP.central control PC terminal 4Gmultiple control methods

7,Integrated with solar power supply unit, designed with battery powermanagement system, timely monitoring of battery voltage monitoring

8.,With pipeline blockage protection, motor overheating and overcurrentprotection, valve limit protection, real-time measurement and control of thopening degree, low battery voltage alarm and other functions9.LORA transmission distance in the open area, the effective transmissiondistance of not less than 1.2KM10, no external utility, all by solar power, battery storage, under cloudyskies, continuous operation of not less than 5 days, electric valve openingand closing 50 times to. each valve opening travel time of not less than 30seconds

 wireless communication function

 

 

 

Mobile APP wireless remote control electric valve overview:

The mobile phone APP wireless remote control electric valve control part realizes the local valve opening and closing signal output control and open position signal acquisition (optional). Low post-maintenance cost, strong environmental adaptability; high communication frequency. The centralized control device is composed of switch knob/button, box body, and communication control circuit board (industrial computer/pc/tablet/mobile phone is optional). The centralized control device and the valve unit realize one-to-many communication, and the opening and closing of the valve is unified by the centralized control center control. The valve unit realizes the shut-off control of the pipeline fluid. After the area location is divided and the communication address is bound, it can be remotely controlled by the corresponding switch knob/button on the centralized control device

mobile phone APP wireless remote control

 

What are the monitoring functions of wireless communication valve electric actuators?

1. Non-invasive design, simple and intuitive debugging;

2. Full viewing angle LCD menu display interface: Chinese and English are optional;

3. Various fault information, opening of valve head, timely load current, input current signal value, working state of valve head, control mode selection, bus function selection, stroke setting, etc.;

4. All parameters and status of the valve head can be displayed and set on the LCD display;

5. Four non-through magnets control the operation of the Hall element in the electrical housing;

6. Compared with other knobs or touch operation, the dimension is beautiful and the operation is convenient.

 

What are the characteristics of wireless communication valve electric actuators?

1. Real-time monitoring of the working status of electric valves;

2. Support local and remote equipment maintenance;

3. Count the number of link valves;

4. The remote monitoring equipment has reserved interfaces, which can be connected to electromagnetic flowmeters and pressure transmitters, which is convenient for later project expansion. Under this function, the alarm linkage control function can be expanded.

mobile phone APP wireless remote control

 

What are the characteristics of wireless communication electric actuator remote control valve electric device?

1. The device is dust-proof, rain-proof, light-corrosion-proof, and its protection level is IP55 (special order IP65, IP67).

2. The torque control mechanism is reliable in action, easy to adjust, and high in torque repeatability.

3. The three-phase asynchronous motor of the valve electric device is adopted, which has the characteristics of large starting torque, small rotational inertia, long service life, etc., and F-class insulation.

4. The duty cycle is 10 minutes for a short time (30 minutes for special order).

5. Equipped with a mechanical (conventional type) or liquid crystal (conventional type without) valve position indicator, which can intuitively know the opening of the valve.

6. Hand-electric switching: fully automatic switching, when manual operation is required, the electric device can be operated directly by transferring the hand wheel; when electric operation is required, direct electric operation is required, without switching the handle. (Caution: Do not transfer the handwheel when running electrically!)

7. There are triple protections such as stroke limit, over-torque limit and mechanical limit switch, which guarantee the safety of the driving device and valve.

8. Power supply: conventionally 380V (±10%), 50Hz (special order three-phase 660V, 415V, single-phase 220V, 60Hz).

9. Explosion-proof mark: ExdIIBT4 (conventional type is not explosion-proof).

10. Relative humidity of the environment: ≤95% (at 25°C).

11. Ambient temperature: -20~60℃ (special order -40~100℃)

 

 

4G control valve electric actuator mechanism

The 4G control valve electric actuator mechanism is using the Internet of Things technology to connect the electric actuator to a dedicated network, so as to realize the centralized control, management, data storage and analysis of the intelligent valve. The system is flexible in configuration, convenient in management, and has strong reliability and reliability. It can collect and store relevant status data of smart valves distributed in different regions in real time and for a long time, and feedback fault and alarm information in time. In addition, early warning settings can be made for different models, different applications and different operating parameters. Once the operating parameters of the actuator exceed the predetermined normal fluctuation range, the system will immediately generate an alarm and notify relevant personnel in time.

 

 

APPLICATIONS

product applications

 

 

ELECTRIC VALVES

Electric gate valve

Electric valve

 

 

DESIGN FEATURES

1. Convenient and safe commissioning configuration

• Fast and safe commissioning configuration, which can be performed without power supply; multi-language human-machine interactive display is provided

• Non-intrusive settings can be performed in any environment

• Detachable thrust base for easy installation and maintenance of valves

• Operation, configuration and commissioning through remote manual control station, with a maximum distance of 100 meters

• Part-turn actuator provides automatic limit setting function

 

2. Technological advancement

• Position: The latest patented absolute encoder. The encoder adopts a non-contact design and has redundancy and self-detection capabilities. • Display: The advanced double-layer display provides users with large-character valve position display

• Torque: The actuator uses torque sensing technology

• Control: Control elements such as mainboards or bus control boards, actuators and fieldbus communications, use a bus-based internal communication system. This not only reduces wiring and internal connections but also increases reliability.

 

3. Reliability

• Advanced absolute position measurement to detect real-time continuous position without power

• Graphical interface, remote indication and data logger function after loss of main power

• Dustproof and waterproof, and does not rely on terminal cover and gland - double seal structure, protection level up to IP68

• Independent torque and valve position sensor

• Handwheel operation is safe and always independent of the motor

• Drive shaft bushing uses sealed bearings - maintenance-free

 

4. Asset management

• Screen can display real-time information of valves and actuators

• Safe and reliable data download through intrinsically safe setting tool

• Upgrade and configure control and indication in the field through setting tool

• Compatible with digital control and monitoring systems and other fieldbus systems

• Detailed trend analysis, diagnostics and data logging can be displayed on the screen or downloaded through the setting tool

 

5. Optimal preventive maintenance

• Actuators are equipped with a precision data logger that can provide data capture and analysis for valve position.

 

6. Indication power supply

• Because of the use of absolute encoder, no display battery is required to sense and track valve position. All settings are safe even without power.

 

7. Safe manual operation

 

8. Remote field operation

• Use standard data cable, the maximum distance from the actuator is 100 meters

• It can be mounted on a wall or bracket

• Powered by the connected actuator

• Optional explosion-proof type

• Protection grade IP68

• Double seal structure

• Simple setting

• Actuator data records can be displayed and downloaded locally

 

9. Temperature protection

• In order to prevent the motor from overheating, we have equipped the motor winding with a temperature sensor to directly sense the motor temperature and connect it to the actuator control circuit.

 

10. Automatic self-diagnosis

11. Instantaneous reversal protection

12. Phase synchronization

13. Valve blockage protection

14. Configurable main interface

• Valve position information and status

• Valve position information and torque value (digital)

• Valve position information and torque value (analog image)

• Valve position information and command information (digital or analog image)

 

 

 

PRODUCT DISPLAY

Multi Turn Electric Actuator FRYQ

 

 

 

TECHNICAL PARAMETERS

FRYQ single-phase actuator performance parameters (220V 50Hz)

Model

Output speed

( RPM)

Output torque

(NM)

Motor power

(KW)

Rated current

(A)

FRYQ18

18

55

0.2

3.3

24

50

0.2

3.3

36

40

0.2

3.3

48

35

0.9

3.3

FRYQ25

18

210

0.9

9

24

210

0.9

9

36

170

0.9

9

48

130

1.1

9

FRYQ35

18

300

1.1

14

24

300

1.1

14

36

220

1.1

14

48

160

0.2

14

 

 

FRYQ three-phase actuator performance parameters (380V 50Hz)

Model

Rotating speed

( RPM)

Output torque

(NM)

Motor power

(KW)

Rated current

(A)

Rated trust

(KN)

Rising and non rising stem diameter

(MM)

Flange code

Weight

(KG)

FRYQ18

18

136

0.37

1.6

44

32/26

F10

27

24

108

36

72

48

54

FRYQ25

18

400

1.1

3.4

100

38/32

F14

46

24

400

36

298

48

244

FRYQ35

18

610

1.5

4.5

150

54/45

F16

69

24

610

36

542

48

474

FRYQ40

18

1020

2.2

6.5

220

64/51

F25

190

24

1020

36

845

48

680

FRYQ70

18

1490

3

9

220

70/57

F25

190

24

1490

36

1290

48

1020

FRYQ90

18

2030

5.5

14

334

70/57

F25 or F30

200

24

2030

36

1700

48

1355

FRYQ95

24

3000

7.5

19

445

-

F30

200

 

 

 

DIMENSIONS

FRYQ18-FRYQ40

FRYQ18-FRYQ40 dimensions

 

FRYQ70-FRYQ95

FRYQ70-FRYQ95 dimensions

 

FRYQ18-FRYQ40 dimensions

Model

A

B

C

D

E

F

G

H

I

FRYQ18

299

258.5

150

170

φ300

302

257

40

557.5

FRYQ25

328

357

150

248

φ642

333

278.5

40

685

FRYQ35

342

356

150

220

φ780

374

300

40

698.5

FRYQ40

502

479

195

290

φ812.5

515

351

40

979

 

 

 

FRYQ flange dimensions

Model

D

D1

D2

d1

d2

d

Well

distributed

h

H1

f

b

FRYQ18

φ145

φ120

φ90

φ30.5

φ45

4-M10

11

2

5

23.5

FRYQ25

φ185

φ160

φ125

φ43

φ58

4-M12

9.5

2.5

5

25

FRYQ35

φ225

φ195

φ150

φ51.5

φ72

4-M26

12

2

5

24

FRYQ40

φ275

φ235

φ180

φ62

φ83

4-M22

14

2

5

21

FRYQ70-95

φ330

φ285

φ220

φ72

φ98

4-M26

16

2

6

30

 

 

FACTORY PICTURES

Factory

 

 

 

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