ELECTRIC CONTROL VALVE

OVERVIEW
XSL series electric actuator is one of the actuator products in the DDZ series of electric unit combination instruments. The actuator and the control valve body constitute an electric control valve, which is an actuator and regulating mechanism in the industrial process measurement and control system. It can be widely used in various industries such as petroleum, chemical industry, water treatment, shipbuilding, papermaking, power station, heating, building automation, light industry, etc. It uses 220V (110V, 380V) AC power supply and 24V DC power supply as the driving power supply, and 4-20mA current signal or 0-10V DC voltage signal as the control signal. It can move the valve to the desired position and realize its automatic control. The maximum output torque is 25000N.

PERFORMANCE FEATURES
A variety of working modes are available, flexible and convenient;
Control signal: current signal (4~20mA or other non-standard signals)
Voltage signal (0-10V or other non-standard signals)
Positive and negative action can be selected, and the split-range control mode can be easily realized.
Output signal: current signal (4~20mA or other non-standard signals)
Voltage signal (0-10V or other non-standard signals)
Communication interface: RS485;
Flow characteristics: linear, fast opening, slow opening, custom
Valve action direction: positive and negative action selection
Chinese and English LCD display: menu operation, human-computer interaction is more humanized; easier to use;
Stroke self-tuning: innovative mechanical design, simple and fast stroke position adjustment, input signal and stroke relationship adaptive tuning, to meet the needs of different stroke valves;
Self-diagnosis function: the actuator automatically records the working parameters during operation. When the actuator fails, the main control module will detect and alarm in time, the fault will be displayed on the LCD screen, and transmitted to the control center through the switch signal.
Easier operation: innovative structural design, non-invasive operation, easy to operate without opening the casing.
Remote control/local control button switch.
Handwheel priority mode, once ejected, automatically protects the actuator, manual operation is easier, and the handwheel is safe and reliable.
More reliable control circuit: The motor drive adopts contactless control, no sparks, and long life; wide power supply adaptation range, 380V power supply model phase adaptation, users do not need to worry about wrong phase connection; circuit module is fully digitally controlled, no mechanical potentiometer exists, users do not need to worry about mechanical vibration and transportation affecting product accuracy; using advanced anti-interference technology, even in harsh environments, it can calmly deal with it, and the new "watchdog" technology is far away from the trouble of "freeze";
Delay protection for actuator movement direction reversal, longer life of power transmission components; Lower working noise.
WORKING PRINCIPLE
The working principle of the XSL series intelligent linear turn electric actuator is shown in the figure. The single-chip microprocessor and peripheral chip form an intelligent control unit, which receives standard 4-20mA DC signals (or voltage signals), and sends them to the microprocessor after signal conditioning and A/D conversion. The microprocessor sends the processed data to the LCD to display the adjustment results. The control signal generated after the operation and processing drives the motor, drives the transmission screw after speed change, generates mechanical stroke, and feeds the data to the microprocessor for data processing after position detection to complete the action of the "signal and position" correspondence relationship.
In addition, the system also has a communication function, which can receive instructions from the host computer and perform remote digital control. Operations are performed on the intelligent controller panel, and the actuator can also be controlled locally through menus and buttons. This system also has fault alarms and independent analog 4-20mA position feedback outputs.
TECHNICAL PARAMETERS
Stroke: XSL202, XSL204: 0-50mm; XSL208: 0-50mm; XSL210: 0-60mm; XSL312, XSL325: 0-100mm;
Power supply: single-phase AC 110V 50Hz/60Hz Single-phase AC 220V 50Hz/60Hz Three-phase AC 380V 50Hz/60Hz DC 24V
Input signal: current signal (4~20mA or other non-standard signal), input impedance 250Ω
Voltage signal (0-10V or other non-standard signal), input impedance>50KΩ
Output signal: current signal (4~20mA or other non-standard signal), load impedance maximum 750Ω
Voltage signal (0-10V or other non-standard signal), load impedance>10KΩ
Communication interface: RS485 modbus protocol;
Resolution: minimum 1/1,000, circuit A/D converter 12 bits
Control accuracy: ±0.5%-±1.5% (may vary depending on installation conditions, expressed as a percentage of rated travel)
Backlash adjustment: 0.1%-5.0%
Ambient temperature: -10C-60C (special instructions are required for temperatures below -20C- -45C)
Ambient humidity: maximum 90%RH (non-condensing)
Insulation strength: 1500V AC 1 minute (input to output, power to ground)
Insulation resistance:
a) ≥20MΩ between input terminal and housing.
b) ≥50MΩ between input terminal and power terminal.
c) ≥50MΩ between power terminal and housing
Protection grade: IP65; IP67;
Explosion-proof grade: see selection table for details
Cable interface: 2- M18*1.5;
Vibration or shock: (X, Y, Z) 10g, 0.2 ~ 34Hz, 30 minutes
Other parameters: see selection table for details
PRODUCT STRUCTURE

SPECIFICATIONS

ELECTRICAL CONTROL MODULE

PRODUCT DISPLAY


PACKAGING PROTECTION MEASURES
Packaging structure and materials
The packaging should be designed to be both strong and lightweight to withstand various pressures and impacts during transportation. The materials used should have good weather resistance, chemical resistance and wear resistance to adapt to different transportation environments.
Sealing and leak-proof
The packaging adopts reliable sealing technology, such as heat sealing, glue sealing or the use of sealing rings, to ensure the air tightness and liquid tightness of the packaging.
Easy to handle and identify
The size and weight of the packaging conform to ergonomic principles, ensuring safe and convenient handling for handlers. At the same time, the packaging clearly indicates the cargo information, such as name, weight, and destination, for quick identification and classification.
Special cargo identification
For special goods, such as flammable, explosive, toxic, corrosive or radioactive substances, the corresponding dangerous goods label must be affixed to the packaging.
Dangerous goods packaging specifications
For special goods, such as flammable, explosive, toxic, corrosive or radioactive substances, the corresponding dangerous goods label must be affixed to the packaging.

CERTIFICATION

COMPANY OVERVIEW
Our company is located in Zhongbei Industrial Park, Xiqing District, Tianjin. It is a professional company integrating mechatronics, including design and development, production and assembly, sales and service of electric actuators and valve products.
The production base covers an area of 2,000 square meters



ENTERPRISE QUALITY INSPECTION QC PROCESS
01. Internal Testing
Check the sight glass and pointer for alignment.
Check the wiring for proper alignment.
Check the open and close limit cams for full engagement.
Check the pointer for full engagement.
Check the pointer position for alignment with the electric actuator.
Check the internal screws for tightness.
02. Appearance Inspection
Check for paint peeling/stains
Manual wrench
Waterproof connector
Manual dust plug
03. Product Type
Is the voltage consistent with the product foam box marking?
Is the control type consistent with the product foam box marking?
04.Marking
Use laser marking machine to mark product number
INSPECTION ITEMS FOR COMPLETE VALVE SETS
01. According to the information on the production order, check whether the following contents are consistent with the production order
Valve quantity
Valve diameter
Valve material
Valve connection method
Valve pressure
Actuator voltage
Actuator control type
Is the actuator explosion-proof?
02. Check the fastening screws
Check whether the screws between the valve and the electric actuator are tightened or not.
STANDARDIZED SAFETY PRODUCTION PROCESS IN THE WORKSHOP
Arrange
Remove and organize unwanted items, free up space, utilize space flexibly, prevent misuse and misplacement, and shape the overall workplace.
Organize
Locate and mark the items you need, organize them, make the workplace clear at a glance, create a tidy work environment, and shorten the time it takes to find items.
Cleaning
Maintain a clean, tidy, pleasant working environment, stable quality, and reduce industrial accumulation.
Tidy
Maintain previous 3S results, clean, maintain 3S results, and leave a good impression on customers.
Quality
Develop good habits and qualities of abiding by regulations, cultivate good habits of employees who abide by the rules, and create a team spirit.
THE STATUS AND ROLE OF 5S
1. Improve corporate image
2. Improve productivity and work efficiency
3. Improve production turnover
4. Reduce failures and ensure quality
5. Strengthen safety and reduce potential safety hazards
FAQ
How about your price?
Although high quality but the price is vary favorable.
What's your MOQ?
One piece.
What is the delivery time?
It is about 2-4 weeks after we receive the payment.
Do you have products in stock?
Yes, some stock can be shipped out within 3 days.
Do you test all your goods before delivery?
Yes, all products are fully inspected before delivery.
What is the warranty?
Our warranty is one year. After you receive the goods, if you find defect products, just take pics or videos to send us. We will re-make it for re-fund them to customers once we confirm it is our responsibilities.
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