FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

FRY-WA Series IoT Micro Electric Quarter-Turn Actuator
Details:
FRY-WA Series IoT Micro Electric Quarter-Turn Actuator is composed of an ultra-compact electric actuator (volume reduced by 1/3) and true union ball valve. Input universal AC220V/DC24V power supply or 4-20mA/Modbus signal can control the operation, with PWM stepless speed regulation, brushless motor, manual function and real-time OLED visual display.

Spec.:
•Model: FRY-WA-20 / FRY-WA-50
•Rated Torque: 20N.m / 50N.m
•Power Supply: AC220V, DC24V (Universal)
•Power Consumption: 10W
•Operating Time: 15s~25s (PWM stepless adjustable)
•Control Mode: On-Off, Modulating (4-20mA), Modbus RS485
•Control Accuracy: 0.5%
•Applicable Valves: DN15-DN40 Ball Valves, Butterfly Valves
•Protection Class: IP67
•Working Temperature: -20℃~+60℃
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Description
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FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

OVERVIEW

The FRY-WA Series IoT Micro Electric Quarter-Turn Actuator is an ultra-compact, high-torque smart electric actuator newly developed by Tianjin Freya Automation Technology Co., Ltd. (FRY). Designed specifically for 90° rotational valves including ball valves, butterfly valves, and air dampers, it accurately performs on-off opening/closing and high-resolution continuous modulating control across modern process automation pipelines.

Featuring an ultra-small footprint that reduces volume by more than 1/3 compared to traditional actuators of identical torque rating, the FRY-WA series integrates universal AC220V/DC24V voltage compatibility, a high-efficiency brushless motor, PWM stepless speed adjustment, an intuitive OLED graphic interface, and Modbus RTU communication. It is widely applied across food and beverage processing, environmental water treatment, papermaking, fine chemicals, power utilities, HVAC, and smart agricultural automation systems.

FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

 

FEATURES OF ELECTRIC ACTUATORS

1. Ultra-compact volume and lightweight design: Volume is reduced by 1/3 compared to similar torque actuators on the market, minimizing pipeline footprint and installation stress;

2. Wide voltage adaptability: Universally supports both AC 220V and DC 24V power supplies, offering maximum flexibility and interchangeability for varied industrial fields;

3. High torque and high power density: Delivers strong, stable rated torque of 20 N·m (FRY-WA-20) and 50 N·m (FRY-WA-50), ensuring reliable valve shutoff under pressure;

4. Ultra-low power consumption: Low operating power consumption of only 10W, substantially lowering operational energy costs while maintaining high efficiency;

5. Smooth PWM stepless speed regulation: Adopts continuous PWM speed modulation (30% to 100% range) to ensure silky-smooth operation and eliminate fluid water hammer;

6. High-performance brushless motor: Maintenance-free industrial brushless DC motor delivers high starting torque, no carbon brush wear, and long operational lifespan;

7. Built-in thermal and stall overload protection: Comprehensive electrical and mechanical overload monitoring automatically protects the motor and valve stem from damage;

FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

8. High positioning accuracy: Absolute optical encoder positioning achieves a high closed-loop control accuracy of 0.5% without deadband hunting;

9. OLED high-resolution graphic display: Real-time OLED screen clearly presents actual valve position %, control mode, operating status, setpoint %, accuracy, and alarm diagnostics;

10. Standard Modbus RTU protocol: Integrated RS485 communication interface seamlessly connects with PLC, DCS, SCADA, and IoT cloud platforms;

11. Multiple control modes: Available in standard On-Off type, 4-20mA/0-10V analog modulating type, and fieldbus communication type;

12. Fail-safe loss-of-signal protection: In modulating mode, loss of 4-20mA input automatically triggers preset safety action (Hold in place, Full Open, Full Close, or Safety angle);

13. Convenient manual override: Equipped with emergency hex wrench socket and push-up manual clutch lever for effortless manual operation during power failure;

14. Durable hybrid enclosure: ABS flame-retardant upper cover + TPE tactile buttons + PC lens combined with precision die-cast aluminum base for high strength;

15. Universal ISO 5211 mounting interface: Octagon female drive socket (□11×11 / □14×14mm) and ISO 5211 flange (F03/F05/F07) enable direct mounting to valves without brackets;

16. Wide valve compatibility: Perfectly couples with UPVC/CPVC plastic ball valves, stainless steel ball valves, small-diameter butterfly valves, and dampers (DN15~DN40).

 

PRODUCT ADVANTAGES

Diversified needs

To satisfy diverse operating requirements across chemical dosing, ultrapure water processing, HVAC building automation, and corrosive fluid lines, the FRY-WA series provides customizable power inputs (AC220V / DC24V), dual torque classes (20 Nm / 50 Nm), flexible drive bushing sizes (9×9, 11×11, 14×14mm), and diverse control configurations (On-Off, Modulating 4-20mA, Modbus RS485).

Superior performance

FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

Quality Assurance

Every FRY-WA micro electric actuator undergoes 100% full-stroke torque testing, PWM speed calibration, encoder linearity verification, dielectric withstand testing, and environmental sealing checks before delivery, guaranteeing zero-defect reliability in critical industrial installations.

Long warranty period

 

MAIN FUNCTIONS

Explosion Proof

Engineered with high flame-retardant ABS and precision-sealed aluminum housing meeting industrial intrinsic safety standards; optional Ex d IIB T4 explosion-proof enclosures are available for hazardous chemical environments.

Colors

Standard finish features high-visibility industrial orange upper housing with high-grade gray anti-corrosion lower base; custom enclosure colors and labeling are available for OEM valve manufacturers.

Protection grade

Standard IP65 / IP67 ingress protection with precision O-ring radial seals and waterproof PG cable connectors effectively prevents rain, moisture, chemical splashes, and dust ingress.

Low-temperature

Standard operating temperature range is -20°C to +60°C. Optional low-temperature configuration with internal anti-condensation heating elements operates reliably down to -40°C in outdoor cold climates.

 

FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

CONTROL MODE

External control

Standard on-off control mode accepts remote dry contact or active voltage switching signals (YCK Open, YCG Close) and outputs passive dry contact feedback (QK Open, QG Close) with continuous position telemetry.

Integrated control

Integrated microprocessor modulating module directly receives standard 4-20mA DC or 0-10V DC analog control signals, executing closed-loop digital servo positioning via high-resolution encoder without an external positioner.

Fieldbus

Supports digital RS485 Modbus RTU communication protocol with programmable slave addresses (1 to 250) and selectable baud rates, providing full remote telemetry, parameter configuration, and diagnostics.

 

Electric Actuator Technical Data

Table 1: FRY-WA Series IoT Micro Electric Actuator Technical Performance Specifications

Parameter / Specification

FRY-WA-20 Model

FRY-WA-50 Model

Rated Operating Voltage

AC 220V / DC 24V (Universal)

AC 220V / DC 24V (Universal)

Rated Power Consumption

10 W

10 W

Rated Output Torque

20 N·m

50 N·m

Applicable Valve Range

DN15 ~ DN25 Ball Valves & Dampers

DN32 ~ DN40 Ball Valves & Small Butterfly Valves

Speed Control Method

PWM Stepless Speed Regulation

PWM Stepless Speed Regulation

Speed Adjustable Range

30% ~ 100% (Continuous)

30% ~ 100% (Continuous)

Control Mode / Sensor

Modulating (Encoder) / On-Off

Modulating (Encoder) / On-Off

Communication Protocol

Modbus RTU Compatible (RS485)

Modbus RTU Compatible (RS485)

Control Positioning Accuracy

0.5% (High-performance brushless motor)

0.5% (High-performance brushless motor)

Full Stroke Travel Time

15s ~ 25s (0° ~ 90° Travel)

15s ~ 25s (0° ~ 90° Travel)

Position Status Display

OLED Real-time Graphic Display

OLED Real-time Graphic Display

Manual Override System

Hex wrench socket & Push lever

Hex wrench socket & Push lever

Housing Materials

ABS + TPE + PC upper body; Die-cast aluminum base

ABS + TPE + PC upper body; Die-cast aluminum base

Output Drive Shaft Socket

Octagon 11×11 mm (Opt. 9×9 mm)

Octagon 14×14 mm (Opt. 9×9, 11×11 mm)

Mounting Flange Standard

ISO 5211 (F03 / F05 / F07)

ISO 5211 (F05 / F07)

Enclosure Protection Class

IP65 / IP67 Standard (Opt. IP68)

IP65 / IP67 Standard (Opt. IP68)

 

Table 2: FRY-WA-50 On-Off Module Terminal Wiring & Signal Definition

Module Port

Terminal No.

Signal Designation / Wire Color

Signal Type & Functional Description

P1 Power Supply

1

AC 220V - L / Red

AC 220V Live Wire Input

P1 Power Supply

2

AC 220V - N / Black

AC 220V Neutral Wire Input

P1 Power Supply

3

NC (No Connection)

Internal Reserved Terminal (Empty)

P1 Power Supply

4

DC 24V - / Blue

DC 24V Negative Power Input

P1 Power Supply

5

DC 24V + / Brown

DC 24V Positive Power Input

P2 Control Signal

1

24V Power / Gray

Internal 24V+ Auxiliary Power (Common for Switch)

P2 Control Signal

2

YCG / Yellow

Remote Close Control Signal (Close Command)

P2 Control Signal

3

YCK / Green

Remote Open Control Signal (Open Command)

P2 Control Signal

4

QG / Blue

Fully Closed Passive Contact Feedback (NO)

P2 Control Signal

5

QK / White

Fully Open Passive Contact Feedback (NO)

P2 Control Signal

6

COM / Gray

Common Ground / Common Signal Terminal

MOTOR1 Internal

1

FQG

Closed Position Feedback Sensor Line

MOTOR1 Internal

2

FQK

Open Position Feedback Sensor Line

MOTOR1 Internal

3

M -

Brushless DC Motor Control Negative Lead

MOTOR1 Internal

4

M +

Brushless DC Motor Control Positive Lead

FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

Table 3: Troubleshooting Diagnostics & Fault Resolution Reference Guide

No.

OLED Fault Display

Probable Cause Analysis

Recommended Troubleshooting Method

1

Motor Stall Error

1. Mechanical obstruction or valve seized
2. Reversed motor phase
3. Encoder failure

1. Inspect valve cavity for debris
2. Verify motor phase sequence and direction
3. Inspect or replace encoder module

2

Command Conflict

Simultaneous input of Open (YCK) and Close (YCG) commands

Verify external control logic to ensure interlocking between open/close commands

3

Position Overflow

1. Encoder count exceeds 2.5 turns
2. Stroke not calibrated

1. Re-zero position calibration
2. Re-execute stroke limit setup per manual

4

Display Screen Dark

1. No power or voltage too low
2. Loose internal ribbon cable
3. Circuit board failure

1. Measure input terminal voltage with multimeter
2. Check ribbon connectors
3. Replace mainboard

5

No Action (Local/Remote)

1. Fault protection locked
2. Motor damaged or jammed
3. Drive board failure

1. Clear fault and press [UP+DOWN] to reset
2. Rotate manual override to check mechanical freedom
3. Inspect drive circuit

6

Local OK, Remote Inactive

1. Remote signal abnormal
2. Actuator set in Local mode
3. Signal input board fault

1. Verify 4-20mA signal generator and loop
2. Short-press [SET] to switch to Remote mode
3. Replace input board

7

Remote OK, Local Inactive

1. Actuator set in Remote mode
2. Button contact failure
3. Keypad circuit fault

1. Short-press [SET] to switch to Local mode
2. Verify keypad tactile switches
3. Service keypad panel

8

One-way Action Only

1. Single-direction limit open, wiring error or partial obstruction
2. Unidirectional drive fault

1. Verify wiring terminals
2. Inspect valve for mechanical blockage in stuck direction
3. Service drive board

9

Self-running upon Power-up

1. Stray voltage on signal line or loss-of-signal action active
2. Incorrect 2-wire setting
3. Input circuit fault

1. Check for induced AC voltage or signal loss
2. Verify control mode parameters in menu
3. Service circuit

10

Stops before Limit

1. Incorrect intermediate stroke calibration
2. Encoder wiring open

1. Check stroke calibration endpoints
2. Re-calibrate open and close positions

11

Reversed Action Direction

1. Reversed position calibration
2. Direct/Reverse action setting reversed
3. Inverted signal polarity

1. Re-adjust Direct/Reverse action in menu
2. Invert closing direction parameter
3. Check signal +/- polarity

12

No Output Feedback Current

1. Open loop in feedback circuit
2. Encoder internal fault
3. Transmitter board damaged

1. Check external 4-20mA loop wiring and power
2. Inspect encoder drive gears
3. Replace transmitter board

13

Feedback Current Error

1. Encoder gear slippage
2. Incorrect current calibration
3. Output sampling fault

1. Check gear mesh tightness
2. Re-calibrate 4mA and 20mA output values
3. Service output circuit

14

Valve Moves, Display Fixed

1. Encoder coupling loose
2. Processing chip failure

1. Inspect encoder mechanical coupling
2. Replace encoder or mainboard

15

Motor Runs after Limit

1. Stroke limit endpoint set beyond travel
2. Encoder signal jump
3. Relay contact welded

1. Re-calibrate stroke endpoints accurately
2. Inspect encoder stability
3. Replace drive relay/MOSFET

16

Signal Loss Alarm (丢信)

1. 4-20mA signal line open or current <2mA
2. Loose wiring terminal

1. Inspect external 4-20mA loop and wiring
2. Measure signal current (must be ≥3.8mA)

 

Table 4: FRY-WA Series Actuator & Valve Sizing Matching Selection Guide

Actuator Model

Rated Torque

UPVC True Union Ball Valve

Stainless Steel Ball Valve

Small Butterfly Valve

Air Damper

FRY-WA-20

20 N·m

DN15 (1/2") ~ DN25 (1")

DN15 (1/2") ~ DN20 (3/4")

DN25 ~ DN32

≤ 0.2 m²

FRY-WA-50

50 N·m

DN32 (1-1/4") ~ DN40 (1-1/2")

DN25 (1") ~ DN32 (1-1/4")

DN40 ~ DN50

≤ 0.5 m²

 

COMPANY INTRODUCTION

Founded in 2014, Tianjin Freya Automation Technology Co., Ltd. (Freya) specializes in the research, development, and manufacturing of high-performance electric valve actuators, smart IoT motorized control valves, micro electric quarter-turn actuators, and fluid automation systems. Backed by state-of-the-art manufacturing facilities and advanced engineering laboratories, Freya delivers reliable, innovative flow control solutions to global industrial clients across environmental water treatment, food and beverage, pharmaceutical, chemical, HVAC, and energy sectors.

Adhering to strict international quality standards, Freya integrates cutting-edge IoT microprocessor controls, high-accuracy absolute encoders, and robust mechanical gearing to ensure long-term dependability and intelligent connectivity in modern industrial automation.

 

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FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

 

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FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

FRY-WA Series IoT Micro Electric Quarter-Turn Actuator

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