Modulating Electric Linear Actuator For Control Valves

Modulating Electric Linear Actuator For Control Valves
Details:
The FRYML8824 series linear electric actuator is an electric regulating actuator designed for HVAC systems. It offers 600N and 1800N thrust and 20mm and 40mm stroke specifications. It supports 0(2)–10VDC and 0(4)–20mA input and feedback signals, and features automatic stroke adaptation, manual operation, floating point control, signal disconnection control and NFC intelligent configuration. It can be directly used with corresponding linear regulating valves.
Spec.:
Product Model: FRYML8824A0620 / FRYML8824B0620, FRYML8824A1820 / FRYML8824B1820, FRYML8824A1840 / FRYML8824B1840
Thrust: ≥600N, ≥1800N, ≥1800N
Rated Stroke: 20mm, 20mm, 40mm
Running Time: 3s/mm or 4s/mm for 600N models; 2s/mm or 3s/mm for 1800N models
Power Supply: 24VAC ±15%, 50/60Hz; 24VDC +15%/-10%
Input Signal: 0(2)–10VDC, 0(4)–20mA
Feedback Signal: 0(2)–10VDC, 0(4)–20mA
Voltage Input Impedance: >100KΩ
Input Current Impedance: <0.2KΩ
Power Consumption: 10VA for 600N model; 18VA for 1800N model
Operating Ambient Temperature: -10~+55℃
Storage Ambient Temperature: -40~+65℃
Applicable Medium Temperature: Water up to 130℃; Steam up to 180℃
Protection Rating: IP54
Electrical Protection Rating: Class III (EN60730-1)
Certification: CE (EN60730)
Terminal Blocks: 1.5mm²

Cable Interface: PG13.5, with reserved PG13.5 and PG9
Weight: 1.3kg for 600N model; 2.3kg for 1800N/20mm model; 2.4kg for 1800N/40mm model
Product Version: FRYML8824A Standard Version; FRYML8824B NFC Version
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Description
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Modulating Electric Linear Actuator For Control Valves

Modulating Electric Linear Actuator For Control Valves

OVERVIEW

The FRYML8824 series features a compact and reliable design, balancing low energy consumption, quick installation, and flexible control. Parameters such as running time, direction of action, input/feedback signals, control mode, and speed can be configured via DIP switches. It is available in standard version FRYML8824A and NFC version FRYML8824B. The NFC version allows users to read and set parameters such as dead zone, sensitivity, and maximum opening via an Android mobile app, meeting the application needs of various linear valves and HVAC control systems.

 

FEATURES OF ELECTRIC ACTUATORS

Multiple Thrust Specifications: Offers 600N and 1800N thrust levels to meet different valve load requirements.

Multiple Stroke Specifications: Offers 20mm and 40mm strokes to match different linear control valves.

Multiple Control Signals: Supports 0(2)–10VDC and 0(4)–20mA input signals.

Position Feedback: Supports 0(2)–10VDC and 0(4)–20mA position feedback signals.

Automatic Adaptation: Automatically calibrates the valve stroke from fully closed to fully open upon power-up.

Manual Operation: Equipped with a manual operation mechanism and manual priority function.

Floating-Point Control: Supports floating-point control, allowing the actuator to operate to the fully open or fully closed position.

Regulating Control: Supports proportional regulating control for continuous valve position adjustment.

Adjustable Direction of Action: The actuator's direction of action can be selected via a DIP switch.

Adjustable Speed: Different operating speeds are available for different thrust models. Signal interruption mode: Allows setting a hold or reset operating mode after input signal interruption.

Flexible parameter configuration: Control signal, feedback signal, control mode, direction of action, adaptive mode, and speed parameters can be adjusted via DIP switches.

NFC smart function: The FRYML8824B version supports an Android mobile app, allowing for reading and setting of relevant operating parameters.

Low energy consumption design: Suitable for long-term operation of HVAC systems.

Easy installation: Simple structural design facilitates on-site installation and commissioning.

Multiple applications: Can be used with corresponding linear control valves for hot and cold water and steam control in HVAC systems.

 

PRODUCT ADVANTAGES

Diversified needs

The process technology sites of supporting pipelines and automated valves are all over the world. Not only the site and valve type are important factors in the selection of electric actuators, but also the climate environment of on-site operation is crucial. FRY-A electric actuators guarantee safe and reliable service under various extreme environmental conditions.

 

Superior performance

Modulating Electric Linear Actuator For Control Valves

Quality Assurance

Only when all on-site equipment provides reliable service throughout its entire life can the entire process site be efficient, economical and safe.

Long warranty period

Modulating Electric Linear Actuator For Control Valves

MAIN FUNCTIONS

Explosion Proof

Based on your specific hazardous area classification and medium type (Group IIA/IIB/IIC gases or dusts), custom-engineer explosion-proof mini‑type electric flanged ball valve consists of an electric actuatorthat fully comply with international and domestic standards, including IECEx, ATEX, and GB 3836.

 

Colors

You can provide your own color code or choose special coatings for corrosion resistance, weather resistance, or high-temperature warning. Using advanced spraying technology and high-quality coatings, we ensure a durable, uniform finish. This gives your equipment a personalized look while maintaining long-term durability in industrial environments.

 

Protection grade

Based on your installation environment - outdoor rain, coastal salt spray, desert dust, or food/pharma workshops needing high-pressure washing. We provide sealing solutions from basic dust/water protection (IP65/IP67) to ultra-high protection (IP68/IP69K).

 

Low-temperature

For the specific operating conditions in extremely cold regions, we offer professional, deeply customized low-temperature environment services for Manual Worm‑gear PTFE‑Lined Butterfly Valve . By employing special low-temperature resistant materials, wide-temperature-range lubricants, and intelligent heat tracing systems, we ensure that the equipment can reliably start and operate accurately even in extremely low-temperature environments. We also comprehensively optimize the cold resistance of seals, electronic components, and display screens to effectively prevent problems such as lubrication freezing, sluggish displays, or start-up failures caused by low temperatures.

 

CONTROL MODE

External control All actuator signals, such as limit switch signals, torque switch signals, motor thermal protection and valve position, can be transmitted to the external control device for further processing. When designing the control logic architecture, it is necessary to fully consider the necessary protection mechanisms and minimize the delay time.

The contactor device used to control the operation of the motor is installed in the external control device and connected to the actuator via a cable.

When a local control operation interface is required, the local control operation interface should be installed near the actuator and integrated with the external control device.

Integrated control

When the actuator is powered on, the actuator with integrated control unit can be operated by the operating elements of the local control. The control unit is fully adapted to the actuator. The actuator can be set up on site without connecting to the DCS system. Only the transmission and exchange of operating commands and feedback signals are required between the control system and the actuator. The on-off control of the motor is completed instantly in the device.

Fieldbus

The use of bus cables can save a lot of space in the control cabinet, and it is more obvious that the traditional input and output signal line connection is outdated. The use of two-core cables simplifies the commissioning phase and greatly reduces the cost of cables in the long-distance field.

Another major advantage of fieldbus technology is the transmission of preventive maintenance and diagnostic information to the control room. Therefore, fieldbus technology integrates all fieldbus devices into the asset management system to support the safety protection measures of field device utilization. Actuators equipped with intelligent integrated control units can be applied to various common standard types of fieldbus systems in process automation.

Modulating Electric Linear Actuator For Control Valves

 

Technical Parameters

SKU ( Standard )

FRYML8824A0620

FRYML8824A1820

FRYML8824A1840

SKU ( NFC )

FRYML8824B0620

FRYML8824B1820

FRYML8824B1840

Thrust Force

≥600N

≥1800N

≥1800N

Stroke

26mm

26mm

46mm

Running time

3s/mm or 4s/mm

2s/mm or 3s/mm

2s/mm or 3s/mm

Power Consumption

10VA

18VA

18VA

Power Supply

24Vac ± 15% ,50/60Hz;24Vdc +15% ,-10%;

Input Signal

0(2)~10 Vdc ,0(4)~20 mA

Voltage input impedance: >100KΩ , Current input impedance: <0.2KΩ

Feedback Signal

0(2)~10 Vdc ,0(4)~20 mA

Operation Environment

-10℃ to +55 ℃ , 5% to 95% RH(Non-)

Storage Environment

-40℃ to +65 ℃ , 5% to 95% RH (Non-condensing)

Available Medium Temperature

Water: up to 130℃; Steam: up to 180℃

Protection Class

IP54 (EN60730)

Electrical Protection

Class

III (EN60730-1)

Certification

CE(EN60730)

Wiring Terminals

1.5mm2

Cable Connector

PG13.5 , Reserved PG13.5 and PG9

Material

Cover: PC Plastic

Housing: Plastic

Bracket: Cast aluminum

Cover :PC Plastic

Housing: Cast aluminum

Bracket: Cast aluminum

Cover :PC Plastic

Housing: Cast aluminum

Bracket: Cast aluminum

Weight

1.3kg

2.3kg

2.4kg

 

Function Operation Instructions

Function

Instruction

Manual

operations

The ML8824 series actuator can be operated manually using the supplied hexagon wrench and features a manual override function. For safety reasons, the actuator automatically cuts off the power supply to the motor when manual operations are performed.

Note: The self-adaption process must be repeated after completing manual operations when the actuator is switched off!

Rotate the hexagon wrench clockwise to shift the actuator connector downwards; rotate anticlockwise to shift the actuator connector upwards.

Enabling

floating

control

The ML8824 series actuator features a floating control function (see wiring diagram, page 5). When the S2-8 DIP switch on the PCB is set to ON (see Table of DIP Switch Settings, page 6), this indicates that floating control is enabled and the actuator will travel to the fully open or fully closed position without being controlled by the input signal (0/2–10VDC, 0/4–20mA).

This ensures that manual operations can be completed safely.

Input

The analog input/feedback signal can be selected using the DIP switch (see Table of DIP

/feedback

Switch Settings). The default input/feedback signal is 0...10 Vdc. You can select 2–10VDC, 0–

signal

20mA and 4–20mA input/output signals using the DIP switches on the PCB.

Wiring

The actuator comes with a pre-assembled PG13.5 cable gland, with spaces reserved for PG13.5 and PG9 connectors.

Note: To prevent the actuator from malfunctioning, connect it to a 24 V/AC power supply with a ground connection (see wiring diagram).

Self-adaption mode

Assemble the actuator and the valve and power the actuator with a 24 VAC/DC power supply. Automatic self-adaption: The actuator will automatically enter self-adaption mode when it is supplied with power. The yellow indicator light on the PCB will blink (1Hz) and the actuator

will fully close (travel to the lowest position) and then fully open (travel to the highest

position). The indicator light will stop blinking when the self-adaption process is complete. The actuator will then travel to the position designated by the control signal.

Manual self-adaption: To enable self-adaption mode, press and hold the S1 button on the PCB for at least 5 seconds (see PCB Layout Diagram) until the indicator starts blinking (1Hz). The actuator will fully close (travel to the lowest position) and then fully open (travel to the highest position). The indicator light will stop blinking when the self-adaption process is

complete. The actuator will then travel to the position designated by the control signal.

Note: Travel calibration takes approximately 3 minutes for the 600 N actuator and

approximately 4 minutes for the 1800 N actuator (when the default settings are enabled).

Actuator

operating

mode when input signal is

interrupted

Use No. S2-9 DIP switch (see Table of DIP Switch Settings) to set actuator operation mode as the first step when input signal is interrupted. If the DIP switch is ON, actuator will keep the

position when the input signal is interrupted. If the DIP switch is OFF, actuator will reset when the input signal is interrupted.

Selecting actuator resetting requires the second step of signal interruption mode setting: setting the S2-6-digit DIP switch.

No. S2-6 DIP switch is ON: when the controlling input signal is interrupted, if the input signal is a voltage signal, the actuator will automatically generate a 0(2) V/DC input signal; If the input signal is a current signal, the actuator will automatically generate a 0 (4) mA input signal.

(factory default)

No. S2-6 DIP is OFF: when the controlling input signal is interrupted, if the control signal is a voltage signal, the actuator will automatically generate a 10 V/DC input signal; if the input

signal is a current signal, the actuator will automatically generate a 0 (4) mA input signal. Note: 1. The setting of DIP No. S2-9 takes priority over DIP No. S2-6.

2. The actuator keeps the position when input signal is interrupted is limited to input signal and feedback signal are 4-20mA.

 

DIP Setting

Modulating Electric Linear Actuator For Control Valves

DIP

Function

Functional description of set value

S2-1

Set starting point of

control/feedback

signal

ON

4–20 mA or 2–10 V/DC control/feedback signal

OFF

0–20 mA or 0–10 V/DC control/feedback signal (factory default)

S2-2

Set control signal type

ON

II: Current control

OFF

UI: Voltage control (factory default)

S2-3

Setting input

impedance

matching for control

signal

ON

UI: The control signal is a voltage signal (factory default)

OFF

II: The control signal is a current signal

S2-4

Set the valve

position feedback

signal type

ON

IO: Feedback current signal

OFF

UO: Feedback voltage signal (factory default)

 

DIP Setting

DIP

Function

Functionaldescriptionofsetvalue

S2-5

Set the

operatingmode

ON

DA: When the control signal increases, the actuator moves downwards. When the control signal decreases, the actuator moves upwards.

OFF

RA: When the control signal increases, the actuator moves upwards. When the control signal decreases, the actuator moves downwards. (Factory default)

S2-6

Set signal mode

for actuator reset

opetation when

input signal is

interrupted

ON

DW: When the control signal is a voltage or current signal, the actuator will automatically generate a minimum control signal if the input signal cable is cut (factory default).

OFF

UP : 1) When the control signal is a voltage signal, the

actuator will automatically generate a maximum control

signal if the input signal cable is cut. 2) When the control

signal is a current signal, the actuator will automatically

generate a minimum control signal if the input signal cable is cut.

S2-7

Set self-adaption mode

ON

DF: Power-on self-adaption mode (factory default).

OFF

RF: Manual self-adaption mode

S2-8

Set control mode

ON

Floating control

OFF

Modulating control (factory default)

S2-9

Actuator

operating mode when input

signal is

interrupted

ON

Actuator keeps the position when input signal is interrupted. Notes: only for input signal and feedback signal are 4-20mA.

OFF

Actuator reset when input signal is interrupted and need to set No. S2-6 DIP switch together.

Note: 1. The setting of DIP No. S2-9 takes priority over DIP No. S2- 6. (factory default)

S2-

10

Speed setting

ON

High speed: 600 N (3 s/mm), 1800 N (2 s/mm)

OFF

Low speed: 600 N (4 s/mm), 1800 N (3 s/mm) (factory default)

 

COMPANY INTRODUCTION

 

Founded in 2014, Freya mainly deals in valves, actuators, electric valve actuators, electric valves and other fluid control products and services. It focuses on the process industry field and has long been committed to providing professional fluid control solutions for process industries such as electricity, steel, building materials, and water treatment. According to actual working conditions, through necessary field surveying and technical disclosure, it provides customers with safe, economical, and environmentally friendly selection and design, strictly supplies and guides installation and commissioning in accordance with contract requirements, and hands over for use when the standards are met. The company has always focused on improving its innovation capabilities, and has achieved a series of innovative results by increasing R&D investment and introducing technology. In the past few years, the company has successfully applied for non-invasive appearance patents and utility model patent certificates. These innovative achievements have improved the company's core competitiveness.

 

APPLICATIONS

Modulating Electric Linear Actuator For Control Valves

 

CERTIFICATES

Modulating Electric Linear Actuator For Control Valves

Modulating Electric Linear Actuator For Control Valves

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