Pneumatic Rack And Pinion Butterfly Valve Actuator

Pneumatic Rack And Pinion Butterfly Valve Actuator
Details:
The FRYHPR series pneumatic actuator is a widely used rack and pinion type part-turn pneumatic actuator. Its cylinder body is formed by extruded aluminum, with the inner surface finely ground and hard anodized, ensuring long service life, low friction coefficient, and rapid movement. It is suitable for valves requiring 0~90 degree rotation, such as ball valves, butterfly valves, and plug valves.

Spec.:
Supply Pressure: 2 ~ 8bar, Customizable for special pressure requirements
Torque Range: 3 ~ 210,000 Nm
Thrust Range: 1,000 ~ 300,000 N
Ambient Temperature: -60°C ~ +120°C
Materials: Aluminum alloy, Carbon steel, Stainless steel, etc.
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Description
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Pneumatic Rack and Pinion Butterfly Valve Actuator

Pneumatic Rack and Pinion Butterfly Valve Actuator

OVERVIEW

This pneumatic stainless steel butterfly valve is a high-performance quarter-turn control valve designed for sanitary, industrial, and fluid piping systems. Equipped with a high-efficiency pneumatic actuator, it ensures rapid and stable 90-degree operation for fluid shut-off, on/off control, or automatic regulation. All wetted parts are constructed from high-quality SS304 or SS316L stainless steel, offering excellent corrosion, high-temperature, and oxidation resistance for long-term, stable performance under demanding operating conditions.

The valve features an advanced flexible sealing design that ensures a tight, zero-leakage seal at rated pressures. Its streamlined disc design effectively minimizes fluid resistance and enhances flow efficiency. With a compact, lightweight structure, the valve is easy to install and maintain, making it ideal for applications requiring frequent cycling.

Widely used in water treatment, food and beverage, pharmaceutical, chemical, and general industrial piping systems, this pneumatic butterfly valve is compatible with a variety of accessories.

 

FEATURES OF ELECTRIC ACTUATORS

Corrosion Resistance:

The cylinder body is extruded from ASTM 6005 aluminum alloy (stainless steel cylinders are available based on customer application requirements, subject to final selection). The inner surface undergoes fine grinding and anodic oxidation to enhance corrosion resistance and extend service life.

Adjustable Torque:

The modular pre-load spring cartridge allows for safe and convenient disassembly of the single-acting actuator. The torque output range can be adjusted by changing the number of springs.

Adjustable Opening:

External independent stroke adjustment screws allow for convenient and precise ±4° adjustment in both directions, ensuring precise alignment between the actuator's fully open and fully closed positions with the corresponding valve positions.

Reliable Structure:

The integrated gear-and-bearing design enhances operational safety. With nickel-plating treatment, the assembly offers improved fracture resistance and extended service life.

Fast Response Speed:

The rack and pinion mechanism achieves transmission efficiency of over 90%, minimizing energy loss. The direct engagement of pneumatic drive with the gear mechanism enables rapid start-stop performance, making it ideal for high-speed cycling applications.

Universal Connection Standard:

The multi-functional position indicator with NAMUR groove enables easy connection with a wide range of standard sensor components.

 

PRODUCT ADVANTAGES

Angle of Rotation: 0 ~ 90°

Output Torque: Double-acting: 3 ~ 13,000 Nm, Single-acting: 5 ~ 5,000 Nm

Operating Pressure: 2 ~ 8 bar

Ambient Temperature: High-temperature range: -20 ~ +100°C, Standard temperature range: -20 ~ +80°C

Low-temperature range: -40 ~ +80°C, Ultra Low-temperature range: -60 ~ +40°C

Pneumatic Rack and Pinion Butterfly Valve Actuator

Pneumatic Rack and Pinion Butterfly Valve Actuator

MAIN FUNCTIONS

Explosion Proof

Based on your specific hazardous area classification and medium type (Group IIA/IIB/IIC gases or dusts), custom-engineer explosion-proof mini‑type electric flanged ball valve consists of an electric actuatorthat fully comply with international and domestic standards, including IECEx, ATEX, and GB 3836.

 

Colors

You can provide your own color code or choose special coatings for corrosion resistance, weather resistance, or high-temperature warning. Using advanced spraying technology and high-quality coatings, we ensure a durable, uniform finish. This gives your equipment a personalized look while maintaining long-term durability in industrial environments.

 

Protection grade

Based on your installation environment - outdoor rain, coastal salt spray, desert dust, or food/pharma workshops needing high-pressure washing. We provide sealing solutions from basic dust/water protection (IP65/IP67) to ultra-high protection (IP68/IP69K).

 

Low-temperature

For the specific operating conditions in extremely cold regions, we offer professional, deeply customized low-temperature environment services for Manual Worm‑gear PTFE‑Lined Butterfly Valve . By employing special low-temperature resistant materials, wide-temperature-range lubricants, and intelligent heat tracing systems, we ensure that the equipment can reliably start and operate accurately even in extremely low-temperature environments. We also comprehensively optimize the cold resistance of seals, electronic components, and display screens to effectively prevent problems such as lubrication freezing, sluggish displays, or start-up failures caused by low temperatures.

 

Exploded View Diagram

Pneumatic Rack and Pinion Butterfly Valve Actuator

Double-Acting Torque Table

Model

2bar

2.5bar

3bar

4bar

4.5bar

5bar

5.5bar

6bar

7bar

8bar

HPR007DA

3

4

5

6

7

8

8

9

11

12

HPR012DA

5

6

7

10

11

12

13

14

17

19

HPR020DA

8

10

12

16

18

20

22

24

28

32

HPR035DA

15

18

22

29

33

36

40

44

51

58

HPR050DA

20

25

30

40

45

50

55

60

70

80

HPR075DA

31

39

47

63

70

78

86

94

110

125

HPR110DA

45

56

68

90

102

113

124

135

158

181

HPR160DA

66

83

99

132

149

165

182

198

231

264

HPR255DA

100

125

150

200

226

251

276

301

351

401

HPR435DA

171

214

256

342

385

427

470

513

598

684

HPR665DA

266

332

399

532

598

665

731

798

931

1064

HPR1000DA

426

532

638

851

958

1064

1170

1277

1490

1702

HPR1200DA

532

665

798

1064

1197

1330

1463

1596

1862

2128

HPR1800DA

769

962

1154

1539

1731

1924

2116

2308

2693

3078

HPR2700DA

1170

1462

1754

2339

2632

2924

3216

3509

4094

4679

HPR3800DA

1526

1908

2289

3052

3434

3815

4197

4578

5341

6104

HPR5700DA

2285

2856

3427

4570

5141

5712

6283

6854

7997

9139

HPR8000DA

3256

4070

4884

6512

7326

8140

8954

9768

11396

13024

Single-Acting Torque Table

Model Spring 2.5bar 0°Start 2.5bar 0°End 2.5bar 90°Start 2.5bar 90°End 3bar 0°Start 3bar 0°End 3bar 90°Start 3bar 90°End 4bar 0°Start 4bar 0°End 4bar 90°Start 4bar 90°End 5bar 0°Start 5bar 0°End 5bar 90°Start 5bar 90°End 6bar 0°Start 6bar 0°End 6bar 90°Start 6bar 90°End 7bar 0°Start 7bar 0°End 7bar 90°Start 7bar 90°End 8bar 0°Start 8bar 0°End 8bar 90°Start 8bar 90°End Spring 0°Start Spring 0°End
HPR020SR 5.7 3.8 7.6 5.7                                                   6.2 4.3
HPR020SR 4.9 2.5 6.9 4.5 10.9 8.5                                               7.4 5
HPR020SR 4 1.3 6 3.3 9.8 7.3 14 10.4                                           8.6 5.9
HPR020SR   5.2 9.2 6 13.2 9.1 17.2 14.1                                           9.9 6.7
HPR035SR 11.4 7.7 15 11.5 22.3 14.9                                               10.4 6.8
HPR035SR 10.1 5.7 13.6 9.3 20.9 16.6 28.3 23.9                                           12.5 8.2
HPR035SR 8.6 3.6 12.5 7.2 19.5 14.5 26.8 21.9                                           14.6 9.6
HPR035SR   10.9 5.1 18.2 12.4 25.4 19.8 32.5 32.8 27 40.1 34.3                                   16.7 10.9
HPR035SR                   16.8 10.4 24.1 17.7 31.4 24.9 38.7 32.2                         18.8 12.3
HPR035SR                   11.4 8.2 22.8 15.6 30.1 33.7 37.4 20.9                         13.7  
HPR035SR                   21.5 13.5 28.7 20.7 36 28 43.3 35.3 22.9                       15  
HPR035SR                   20 11.4 27.3 18.6 34.6 25.9 41.9 33.3 15.2                       16.4 10.5
HPR050SR   14.5 10.6 19.6 17.3 15.5 29.5 27.4 32.2 32.8                                       14.5 10.4
HPR050SR   12.4 7.6 17.3 12.6 27.4 22.7 37.5 32.8                                         17.4 12.7
HPR050SR   10.4 4.8 15.2 9.7 25.3 19.9 35.4 29                                         20.3 14.8
HPR050SR   13.1 6.8 23.1 16.9 33.3 27 43.2 53 53 47                                     23.2 16.9
HPR050SR                   21 14.1 31.2 24.1 34.1 41.1 51.2 44.2                         26.1 19
HPR050SR                   19 11.1 28.8 21.2 39 31.2 49.1 41.2 59.1 51.2                     21.1  
HPR050SR                   27 18.3 37 25.3 48.3 38.4 47 38.4 57 49.4                     31.9 23.2
HPR050SR                   24.9 15.4 34.9 25.4 44.9 35.4 54.9 44.9 54.9 35.4                     54.9 34.8
HPR075SR   23.3 16.1 31.1 24 46.8 39.7 59.4 50.7 63.3                                       23 15.8
HPR075SR   20.1 11.5 28 19.3 43.7 35.4 59.4 50.7 63.3                                       27.6 19
HPR075SR   17 6.9 24.8 10.5 40.5 30.5 56.2 46.5 61.2                                       32.1 22.1
HPR075SR   21.7 10.1 37.4 17.1 25.8 53.1 41.5 68.8 57.2 84.5 72.9                                   36.8 25.3
HPR075SR                   34.2 21.3 49.9 37 65.6 52.6 81.2 68.3 93.8 79.4                     41.4 28.5
HPR075SR                   31 16.6 46.7 32.3 62.4 48 78.1 63.7 93.8 79.3                     46 31.6
HPR075SR                   23.2 22 44.2 33.2 66.8 55.9 40.4 23.2 59.3 43.4 59.1 90.6 74.8               50.6 34.8
HPR075SR                   19 12.2 33 21 50.4 36.7 42.3 32.2 56.1 38.9 71.7 54.5 87.4 70.2             55.2 38
HPR110SR                   33.1 22 44.2 33.2 66.8 55.9 43.6 23.2 59.3 43.4 59.1 90.6 74.8               34.4 23.3
HPR110SR                   28.4 15.2 39.6 26.4 62.2 49 84.8 71.6                         41.2 28
HPR110SR                   23.8 8.9 34.5 19.5 57.5 42.1 80.2 60.7 120.7 103                     48.1 32.7
HPR110SR                   31.9 12.6 52.9 35.2 75.5 57.9 98.1 76.5 89.2                       55 37.3
HPR110SR                   48.2 28.4 70.9 51 93.5 73.6 111.6 96.1 134 111.8 68.7 46.7                 61.9 42
HPR110SR                   43.6 21.5 66.2 44.1 88.8 66.7 106.6 89.2 134 111.8 68.7 46.7                 68.2 51.4
HPR110SR                   61.5 37.2 84.1 59.4 107.9 84.1 106.6 89.2 102.5 129.5 105 75.6                 75 51.4
HPR110SR                   56.8 30.4 79.7 50.4 84.1 79.3 53.3 101.9 124.5 98.1 82.5 56                 82 56
HPR160SR                   51 33.4 67.5 49.9 100.6 83 121 107.2                         49.2 31.6
HPR160SR                   44.7 23.5 61.1 40 94.2 72.3 106.2 106.2                         59.1 38
HPR160SR                   38.4 13.7 54.9 30.3 87.9 64.5 119.6 180.8 152.7 182.7                     68.9 44.3
HPR160SR                   48.9 48.5 204 81.6 114.7 86.5 147.7 180.8 152.7 182.7                     78.7 50.6
HPR160SR                   75.3 43.7 108.4 76.8 141.5 109.8 174.5 142.9 198.6 165.7                     88.6 56.9
HPR160SR                   68.9 33.4 100.6 66.5 135.1 99.8 162.6 132.2 201.2 165.7 98.4 63.3                 98.4 63.3
HPR160SR                   95.7 57.5 128.7 90.1 161.8 123.1 194.8 156.2 108.3 69.6                     108.3 69.6
HPR160SR                   74.3 47 98 148 122 125.5 80.6 155.5 113.6 188.6 146.7 118.1 75.9               118.1 75.9
HPR255SR                   73 47 98 72 148 122 155 157                         79 52
HPR255SR                   66 31 88 56 138 107 188 157                         94 63
HPR255SR                   52 15 77 40 127 178 141 125 217 176 268 226                 110 73
HPR255SR                   67 25 127 75 167 125 217 176 268 226                     125 84
HPR255SR                   107 59 157 109 207 159 257 210                         141 94
HPR255SR                   96 44 146 94 196 144 247 194 278 245 157 105                 157 105
HPR255SR                   136 78 196 128 248 236 276 187 298 228 173 115                 173 115
HPR255SR                   125 63 176 123 176 113 226 163 276 213 188 125                 188 125
HPR435SR                   128 85 171 127 256 213 309 302                         155 103
HPR435SR                   111 59 154 102 325 308 273 221                         181 120
HPR435SR                   74 33 107 76 223 247 276 307 367 392                     206 137
HPR435SR                   120 50 205 136 196 358 281 444 367 412 426 256                 232 155
HPR435SR                   187 110 273 191 358 273 427 447 340 456 426 256                 232 155
HPR435SR                   170 84 256 169 341 255 409 429 314 495 400 284                 258 172
HPR435SR                   238 154 352 221 428 322 503 392 289 478 374 310                 310 206
HPR435SR                   221 117 336 207 428 322 503 392 289 478 374 310                 310 206
HPR665SR                   193 85 259 191 392 326 498 415 571 598                     250 140
HPR665SR                   165 83 232 149 354 282 475 415 571 598                     250 168
HPR665SR                   137 41 203 107 336 240 373 575 465 708 598                   292 196
HPR665SR                   176 66 309 199 442 237 575 465 708 598                     333 223
HPR665SR                   280 157 413 298 546 519 423 679 556                       375 251
HPR665SR                   253 115 386 248 519 423 381 652 514 785 647 417                 417 279
HPR665SR                   358 207 538 355 670 491 624 473 757 606 458 307                 458 307
HPR665SR                   330 165 517 332 165 463 543 298 596 431 729 564 500 335             500 335
HPR1000SR                   332 222 438 329 651 542 784 621                         309 200
HPR1000SR                   292 161 398 267 611 480 824 693 797 633                     371 240
HPR1000SR                   252 99 358 205 571 418 784 631 797 633                     433 280
HPR1000SR                   318 143 531 356 744 569 957 782 1169 995                     495 320
HPR1000SR                   491 295 704 507 917 720 1130 933 1302 1084 608 360                 608 360
HPR1000SR                   451 233 664 446 877 658 1090 871 1302 1084 608 360                 608 360
HPR1000SR                   624 384 832 722 597 1050 809 1263 1022 680 440                   680 440
HPR1000SR                   584 322 797 379 535 1010 748 1048 723 1422 960 742 480               742 480
HPR1200SR                   390 285 523 418 789 684 1000 874                         380 275
HPR1200SR                   335 209 468 342 734 608 1000 874                         456 330
HPR1200SR                   280 133 413 266 679 532 945 797 1222 1254                     532 385
HPR1200SR                   358 190 624 456 856 710 1152 988 1422 1254                     608 440
HPR1200SR                   569 380 835 646 1101 912 1367 1178                         684 495
HPR1200SR                   514 304 770 570 1046 836 1312 1102 1578 1368 760 550                 760 550
HPR1200SR                   725 494 991 760 1257 1026 1523 1292 836 605                     836 605
HPR1200SR                   670 418 948 707 918 834 684 1020 950 1468 1216 912 660               912 660
HPR1800SR                   390 209 523 418 789 684 1000 874                         380 275
HPR1800SR                   470 297 602 462 764 608 1125 985                         456 330
HPR1800SR                   388 187 580 379 764 764 1349 1149                         554 410
HPR1800SR                   498 268 803 653 1027 862 1422 1311 1807                       886 656
HPR1800SR                   600 327 880 542 1036 926 1569 1311 1954 1897                     998 739
HPR1800SR                   718 431 1103 816 1488 1207 1872 1586 2256 1970 1108 821                 1108 821
HPR1800SR                   807 431 1021 706 1405 1091 1774 1476 2174 1859 1121 903                 1211 903
HPR1800SR                   939 594 1323 1022 1708 1363 2093 1746 2093 1746 1330 987                 1330 987
HPR2700SR                   903 675 1195 968 1779 1552 1728 1363                         785 560
HPR2700SR                   790 519 1083 811 1667 1396 2251 1981                         943 672
HPR2700SR                   679 361 972 654 1514 1223 2352 2252 3199 2836                     1101 783
HPR2700SR                   860 497 1444 1081 2029 1666 2614 2092 3087 2578                     1258 895
HPR2700SR                   1332 923 1923 1502 2917 2502 3987 3671 3560 3147 1732 1117                 1416 1007
HPR2700SR                   1220 767 1805 1382 2390 1973 2974 2521 2521 2521 1732 1117                 1732 1117
HPR2700SR                   1693 1194 2278 1890 3376 2852 4348 3748 2749 1730 1231                   1730 1231
HPR2700SR                   1582 1037 2167 1623 2761 2251 2307 2207 3336 2792 1887 1342                 1887 1342
HPR3800SR                   1097 729 1316 875 1982 1673 2751 2207                         1061 730
HPR3800SR                   935 494 1316 875 1982 1673 2751 2207                         1273 876
HPR3800SR                   772 258 1153 639 1746 1402 2751 2207                         1485 1022
HPR3800SR                   991 403 1754 1166 2517 1929 2751 2207                         1697 1168
HPR3800SR                   1592 930 2392 1693 3118 2456 2221                           1909 1314
HPR3800SR                   1430 695 2155 1458 2956 2221 3719 2984 4482 3747 2122 1460                 2122 1460
HPR3800SR                   2030 1222 2793 1985 3856 2748 4319 3511 2333 1666                     2333 1666
HPR3800SR                   1868 963 2623 1868 2631 1749 3394 2512 4157 3275 1702 1752                 1702 1752
HPR5700SR                   1553 964 1863 1157 1922 1868                             1773 1173
HPR5700SR                   1292 586 1863 1157 1922 1868 1922 1868 2043 1408                     2043 1408
HPR5700SR                   1031 202 1752 779 2745 1922 1868 2043 2483 1642                     2483 1642
HPR5700SR                   1341 401 2484 1544 3626 2686                             2724 1877
HPR5700SR                   2224 1165 3336 2307 4508 3449 5390 4214 6532 5356 3405 2112                 3405 2112
HPR5700SR                   1963 787 3105 1929 4247 3071 5390 4214 6532 5356 3405 2112                 3405 2112
HPR5700SR                   2844 1551 3986 2693 5129 3836 6271 4978 4085 2581                     4085 2581
HPR5700SR                   2584 1111 3572 1726 3716 2314 4899 3457 6011 4599 2880 1837                 2880 1837
HPR8000SR                   869 411 1250 1225                                 3292 2100
HPR8000SR                   2259 768 3887 2396                                 3703 2462
HPR8000SR                   1967 311 3959 1939 5223 3567                             4115 2624
HPR8000SR                   3303 1482 4931 3110 6559 4738 7813 5908 7530 4526 2887                   2887 2887
HPR8000SR                   3012 1025 4640 2653 6268 4281 7905 5920 9523 7078 5149 3417                 5149 3417
HPR8000SR                   4348 1795 6595 3976 7002 4953 8648 6461 7613 5961 3412                   3412 3412
HPR8000SR                   4057 1738 5685 3666 7002 4953 8648 6461 7613 5961 3774                   3774 3774
HPR8000SR                   3765 1281 5293 3298 6912 4536 7846 6164 7484 4999 4193 399                 4193 399

Dimensions

Pneumatic Rack and Pinion Butterfly Valve Actuator

Model

A

B

C

E

NA

ΦF

ΦH

I

J

K

L

N

O

P

Q

Air Supply Connection

HPR020

52

58

70

41

/

/

ISO F05 Φ50

/

25

11

160

M6x10

12

/

/

/

HPR035

68

74

89

50

/

ISO F05 Φ50

ISO F07 Φ70

/

28

14

192

/

16

/

/

/

HPR050

68

85

100

52

20

ISO F05 Φ50

ISO F07 Φ70

M6x10

32

14

218

80

1

/

/

/

HPR075

68

96

113

56

/

ISO F05 Φ50

ISO F07 Φ70

/

36

17

238

/

19

/

/

/

HPR110

95

107

123

65

/

ISO F07 Φ70

ISO F10 Φ102

/

40

17

272

/

/

/

/

/

HPR160

96

120

136

70

/

ISO F07 Φ70

ISO F10 Φ102

M8x13

40

17

274

/

24

/

/

/

HPR255

96

135

157

74

/

ISO F07 Φ70

ISO F10 Φ102

/

53

22

335

/

/

/

/

/

HPR435

114

152

178

81

58

ISO F10 Φ102

ISO F125 Φ125

/

53

27

352

/

29

/

/

/

HPR665

118

174

200

92

/

ISO F10 Φ102

ISO F125 Φ125

M10x16

66

27

422

/

1.5

/

/

/

HPR1000

134

206

232

109

/

ISO F10 Φ102

ISO F125 Φ125

/

78

36

488

/

38

/

/

/

HPR1200

140

228

255

115

30

/

ISO F14 Φ140

/

88

36

550

/

/

/

/

/

HPR1800

160

260

292

130

/

/

ISO F16 Φ165

/

100

46

600

/

/

/

/

/

HPR2700

160

295

330

148

80

/

ISO F16 Φ165

/

117

46

720

/

2

/

/

/

HPR3800

180

310

354

170

/

/

ISO F16 Φ165

/

125

46

784

/

50

/

/

/

HPR5700

270

285

410

195

/

ISO F16 Φ165

ISO F25 Φ254

M20x28

134

46

846

8-M16x30

/

/

/

/

Handwheel

Pneumatic Rack and Pinion Butterfly Valve Actuator

Size

H0

H1

ΦB

ZK

Q

A

L

N

L0

D

d

H

Ox Depth

G

Ix Depth

E

Scope of Application

Gear Ratio

Torque(Nm)

SD-1

93

15

14

16

98

147

140

42

50

7

70

M8x10

50

M6x8

130

DA

0.2 0.35 0.50

38.1

150

SD-2

108

17

17

19

106

170

180

53

70

9

70

4-M8x10

70

M6x8

145

DA SR

0.75 1.0 1.50 2.55

51.1

300

SD-3

128

25

22

25

136

210

250

74

102

12

125

4-M12x16

102

M10x14

190

DA SR

255 435 665

42.1

800

SD-4

164

38

36

40

200

254

340

97

140

18

140

4-M16x22

220

/

/

/

1000 1200

51.1

3500

SD-5

181

46

46

50

256

348

500

126

165

22

165

4-M20x28

292

/

/

/

1800 2700 DA3800

50.1

5000

SD-6

228

50

46

50

372

430

500

186

/

/

/

4-M20x28

400

/

/

/

5700 SR3800 DA8000

79.1

10000

SD-7

324

55

55

60

505

610

650

250

254

8-18

254

8-M16x22

495

/

/

/

8000

87.1

15000

COMPANY INTRODUCTION

Founded in 2014, Freya mainly deals in valves, actuators, electric valve actuators, electric valves and other fluid control products and services. It focuses on the process industry field and has long been committed to providing professional fluid control solutions for process industries such as electricity, steel, building materials, and water treatment. According to actual working conditions, through necessary field surveying and technical disclosure, it provides customers with safe, economical, and environmentally friendly selection and design, strictly supplies and guides installation and commissioning in accordance with contract requirements, and hands over for use when the standards are met. The company has always focused on improving its innovation capabilities, and has achieved a series of innovative results by increasing R&D investment and introducing technology. In the past few years, the company has successfully applied for non-invasive appearance patents and utility model patent certificates. These innovative achievements have improved the company's core competitiveness.

 

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Pneumatic Rack and Pinion Butterfly Valve Actuator

Pneumatic Rack and Pinion Butterfly Valve Actuator

 

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